Integrated Process Control

MCA's Process Control consists of the following integrated elements employed to meet various and specific customer requirements...

  • Material Certification — MCA certifies all incoming materials as conforming to customer specifications, and maintains lot-to-lot traceablility on all resins.

  • Process Monitoring — Sophisticated microprocessors control and monitor the processing of thermoplastics, real-time adjustments assure optimum quality.

  • Quality Database — Accurate production and quality records provide a valuable data source and speed investigation and the problem resolution process.

  • Statistical Methods — Trend data analysis identifies ways to continually reduce process variability and improve product quality.

  • Quality Assurance — All finished product receives Q/A verification prior to shipping to check material certifications, standard operating conditions, and full compliance with all specifications.

  • Verification — Q/A inspectors, via receiving, in-process and final inspection, verify all product to the highest standards of quality and uniformity.

  • Calibration and Compliance — MCA fully complies with ISO9002. Instruments are calibrated and traceable to the National Institute of Standards and Technology in compliance with ANSI/NCSL Z540-1.

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